Metal/Mineral/Power Generation
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Optimization of high efficiency single product
Turbowin Turbo Compressor and Turbo Blower are the world’s best eco-friendly products that do not use any oil permanently, and there is no risk of destruction/explosion or loss due to downtime that can occur with older products. In particular, in the power generation industry, compressed air and gas are the lifeblood of a power plant. If the entire power plant stops or is damaged due to insufficient or unstable compressed air supply, huge costs and losses occur.
Even in coal, gas, nuclear or hydroelectric power plants and geothermal or concentrating solar power plants, the compressed air supplied to the equipment in the power plant must be absolutely free of oil and moisture to ensure the smooth operation of power generation.
Applications of compressed air in metal production processes include:
Air mixing
After forming the slab and/or billet, rapid cooling is achieved by mixing medium pressure air with water and then spraying this water onto the hot slab or billet.
Furnace
Iron is produced by combining iron ore, coke and limestone in a furnace. To reach the melting temperature, high-purity compressed air is blown into the furnace..
Coke production
To produce coke by-products, the coal in the coke plant is heated between a minimum of 1000° and a maximum of 2000°C, which requires a stable supply of compressed air for at least 3-4 months.
Thermal lance
After combining iron, steel scrap and flux into an oxygen furnace, oxygen lancing is a cutting process that require 99% of pure air introduced into the lancing pipe and the temperature rises to melt the scrap metal in order to produce liquid steel.
Baghouse
A dust collection system that draws air through a duct system and bag filters out dust. When the bag is cleaned by periodically blowing high-purity compressed air through the bag, the dust enters the hopper and is removed.
Service Air
Many applications in the metal production process require compressed air to operate the machine. Surface destruction, air nozzles, and pneumatic transport are just some of the operations that rely on compressed air.
Wastewater treatment
Water used in metal production processes must be treated prior to reuse or discharge..
Applications of compressed air in power generation processes include:
✓ FGB(Fuel Gas Boosting)
✓ Silo fluidization during reprocessing process
✓ Bulk transportation (lime / crushed product / fly ash, etc.)
✓ Air Purging and Atomization
✓ Supercritical CO2(sCO2)
Applications of compressed air in mineral production processes include:
Excavation
Applied in tunnel excavation and drifting, pit excavation, scaling, bolting, grouting, shotcrete, production drilling and flushing, ventilation, tire filling, rest area air, workshop air, backfill facilities, drainage, crushing, pelletizing, filter press, etc. ..
Heap leaching
Stable supply of compressed air necessary for optimizing growth and activity to prevent sedimentary leaching.
Crushing and Sorting
Oil-free compressed air extends filter life, reduces maintenance costs and further improves bag filter uptime.
Refinement
Refining of coke oven gas, direct reduction iron, flue gas desulfurization, power generation, mineral processing, beneficiation, etc. may require a large flow of low or medium pressure air.
Froth Flotation
In general, compressed air of 1 Bar or less is applied, and parallel control of multiple generators is possible with a portable generator and power management system.
Pneumatic transport
In general, compressed air with a pressure between 0.5 Bar and 4.0 Bar is required.
Filter Press
Energy efficient and reliable compressed air supply up to 10 Bar with an efficient filter press that reduces water usage.
Wastewater treatment
Water used in mineral production processes must be treated prior to reuse or discharge.